Avon Group Manufacturing - Water Cutting, Injection Moulding, Rubber moulding, Die Cutting

NVH & Body Protection

Noise Vibration Harshness

AER Stafford offers the full service of taking parts from concept to production. AER Stafford is one of the only companies in the UK with Q1, TS16949 and IS014001 accreditations supplying to the automotive industry for NVH and Sealing Solutions.

Our enviable reputation has been earnt and manufactured since inception in 1975.

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NVH & Body Protection

Processing Capabilities:

  • High Speed, CNC Die Cutting
  • Vacuum Forming
  • Foam-in-a-Bag NVH Solutions
  • CNC Routing
  • Robotically Applied Sealing Products
  • Compression Moulding
  • Body Protection
  • Oscillating Knife Cutter
  • Waterjet Cutting

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Uses of NVH:

NVH Range Rover
NVH Low Cost Sourcing

Low Cost Sourcing:

In response to the increasing demand for UK local supply, plus best value-for-money, AER Stafford have initiated a strategy of Low-Cost Sourcing activities. This strategy focuses on the products and processes which complement our UK capability and allow us to diversify within our field.

To date we have developed relationships with suppliers of products and services in China, India and eastern Europe.

Raw materials sourced include Extrusions and Foams (block & cut)

Finished Goods include Rubber, PU and Plastic Injection mouldings.


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Quality:

AER Stafford hold the following Quality Accreditations:

  • Q1
  • TS 16949
  • BSEN ISO 9002
  • BSEN ISO 14001

This makes AER Stafford the only UK based supplier, in their sector to meet these exacting standards.


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NVH Compression

Compression Moulding:

Low Investment, Short Lead-times & Light Weight are signatures of polyethylene compression mouldings. AER Stafford produces numerous forms used in NVH, Thermal Management and Trim applications.


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NVH Foam in Bags

Foam-in-a-Bag NVH Solutions:

A highly cost effective and innovative solution to body-in-white NVH issues, developed by AER Stafford, supplied to numerous OEMs.

Cut blocks of urethane foam are placed in a polythene bag and vacuum drawn, then the product is heat sealed. This makes for an operator friendly product that is easy to position and deploy


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NVH Project Engineering

Projects & Engineering:

AER Stafford recognise the increasing customer demand for a greater depth of service from concept to S.O.P. To service that need Stafford have in place a structure which comprises Technical Sales Engineers to field concepts and ideas and Project Engineers to manage product introduction. Mindful of the need for Quality, Cost and Speed we are able, using a cross-functional team and our AQP (Advanced Quality Planning) Process, to analyse the requirement and determine:

  • The best equipment
  • The best process
  • The best raw material format
  • Optimum Operator requirements
  • Robust Quality procedures
  • Ideal Packaging and Handling

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Specifications:

From initiation all projects are managed in a structured, yet practical, manner utilising Contemporary Project Management tools including: APQP, Concern and Corrective Action Reporting Documents (CCARs). We also hold High speed CNC travelling head presses (large shapes)

These machines are able to produce shapes straight from sheet or rolls. Using this technology we can maximise material by rotating the heads 360 degrees with multi-cavities and typically produce thousands per hour dependent on our clients particular requirements.


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NVH Vacuum Forming

Vacuum Forming:

AER Stafford have the facilities and know-how to deliver high-quality vacuum-formed weather sealing solutions. Prototyping can be performedrapidly and economically through our tooling partners and inhouse skills.


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NVH Oscillating Knife

Oscillating Knife Cutter:

The very latest cutting without the need for tooling. Using CAD we are able to optimise any shape and or design requirement for you. This process is innovative, fast and accurate and can ubseed for a range of materials from sprounbgbeers to fibres and insulations.


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NVH Robotically Applied

Robotically Applied Sealing Products:

To complement our Vacuum Forming process AER Stafford has invested in a sealant application cell utilising a 6-axis robot. Water Shedders and related products have butyl sealants applied. This makes Stafford a one-stop-shop for weather management solutions.


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NVH Waterjet Cutting

Waterjet Cutting:

Waterjet cutting machines utilise some of the most advanced technology available. Ultra high pressure intensifier pump system pressurises the water before forcing through a nozzle as small as 1.0mm in diameter. The jet can cut though...

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